Coke Oven Door Cleaning System

We are an Original Equipment Manufacturer (OEM) based in Chennai, specializing in high-pressure water jet cleaning systems for steel plants, including coke oven door cleaners and descaling units.

Key Offerings

Authorized Suppliers

Oertzen, Casuma, Woma, HPP-Comet pumps, Hammelmann, KAMAT, and other European pumps.

Custom Systems

Design and build complete high-pressure water jetting pump systems tailored to client requirements.

Components

Ensure optimal performance and safety with our advanced coke oven cleaning services. Our solutions provide thorough and efficient cleaning to enhance oven longevity and productivity.”

Pump Selection

Choosing the appropriate high-pressure pump.

System Design

Comprehensive design of the entire system.

Pressure Specifications

Recommendations for pressure requirements.

Additional Equipment

Selection of motors, nozzles, etc.

What we offer

Detailed Project Execution Plan for High-Pressure Water Jet Cleaning System

Project Planning and Scheduling

Analysis: Detailed requirements analysis.

Scheduling: Create and maintain a comprehensive project schedule with key milestones and deliverables.

Resource Allocation: Efficient allocation of manpower, materials, and equipment.

Review: Regular updates to the project schedule to ensure on-track progress.

Manufacturing and Assembly

Fabrication: Manufacture all components to high quality standards.

Assembly: Integrate high pressure pump, hydraulic power unit, and cleaning mechanisms into a complete system

Installation and Commissioning

Setup: Deliver and install the system at the client’s site.

On-Site Testing: Commission and test the system on-site.

Training: Provide training for client’s personnel on operation and maintenance.

Design And Engineering

Drawings and Specifications: Develop detailed engineering drawings and specifications.

Components: Design high pressure pump, hydraulic power unit, and cleaning mechanisms for pusher and coke side doors.

Client Collaboration: Ensure designs meet client requirements and optimize performance and efficiency.

Testing and Quality Assurance

Component Testing: Rigorous testing of all components.

System Testing: Pressure, flow, and functional testing of the integrated system.

Issue Resolution: Address and resolve any issues identified during testing.

Project Handover and Support

Handover: Formal handover of the system with all documentation.

Ongoing Support: Regular maintenance, troubleshooting, and necessary repairs or upgrades to ensure smooth operation.

Project Scope: Clients and Unit Breakdown

Sl.No Project Description No.of Units Client
Door Cleaners
1 High Pressure Water Jet Door Cleaners for Coke Ovens 3 Rourkela Steel Plant
2 High Pressure Water Jet Door Cleaners for Coke Ovens 1 Bokaro Steel Plan
3 High Pressure Water Jet Door Cleaners for Coke Ovens 1 Vizag Steel Plant
4 High Pressure Water Jet Door Cleaners for Coke Ovens 4 Durgapur Steel Plant
5 High Pressure Water Jet Door Cleaners for Coke Ovens 4 Tata Iron and Steel Company
6 High Pressure Water Jet Door Cleaners 2 Bhilai Steel Plant
7 High Pressure Water Jet Door Cleaners for Coke Ovens 1 Indian Iron & Steel Company
De - Scaling System
1 Door Cleaners 1 Kalyani Steels
2 Commissioning of High Pressure Pump for Billet De - Scaling System 1 Usha Martin
Other Activities
1 High Pressure Water Jet Pipe Cleaning System for Power Plant 1 Bhilai Steel Plant
2 High Pressure Water Jet Goosenecks cleaning System for Coke Ovens 5 Bhilai Steel Plant

Working Principle

During operation, the diaphragm moves in a radial direction, expanding and contracting the volume of the fluid chamber. This action creates a vacuum during the expansion phase, drawing fluid into the chamber through the inlet valve. As the diaphragm contracts, the volume of the chamber decreases, causing the fluid to be expelled through the outlet valve.

Radial diaphragm pumps are used in various industries where precise and pulsation-free pumping is required. They are suitable for handling corrosive, abrasive, or viscous fluids because the pumping action is isolated from the mechanical components by the diaphragm.

Applications

Our expertise ensures optimal performance and reliability for Coke oven door cleaning applications.